Electronics Design Services

Bringing an electronics product to life takes more than a good idea. You need design expertise, production knowledge, and someone who can manage the entire process so nothing falls through the gaps. That is exactly what our electronics design services are built to do.

From initial concept through to production-ready, we manage and deliver a comprehensive range of electronic design services to complement our manufacturing capabilities.

Our Core Design Engineering Services

We offer three core design service areas, each managed and delivered end-to-end, so you get a consistent, reliable result without the complexity of coordinating multiple specialists.

Hardware Design

Our hardware design service covers the full journey from concept through to a product that is ready to manufacture. Every stage is approached with production engineering in mind, so the design you end up with is not just technically sound but practical to build, straightforward to maintain, and designed to last.

The service includes:

Concept design and feasibility
Schematic design and circuit capture
Bill of Materials (BoM) production
PCB layout and Gerber file generation
Prototype assembly and bring-up
Compliance support
Design for Manufacture (DfM) review

Because our design service sits alongside our manufacturing capability, the handoff from design to production is seamless. Your design files go straight into our process without translation errors or compatibility issues, and any adjustments needed for manufacture are caught early rather than discovered on the production line.

Software Development

Hardware rarely works alone. Whether your product needs embedded firmware, a supporting web application, or a mobile app, we work with trusted specialists to deliver software solutions that integrate cleanly with your hardware and fit the way your business operates.

From integrated embedded systems that run on the device itself through to custom web and mobile applications that extend what your product can do, you get software that is built for purpose and delivered as part of a joined-up development process.

The result is a product where hardware and software are developed together, tested together, and ready to go to market as a complete solution.

Custom Design Solutions

Every project has its own requirements, constraints, and pressures. If your design needs do not fit neatly into a standard service offering, we will work with you to put together the right solution and manage the entire process from start to finish.

You tell us what you need the end product to do. We take care of everything in between, keeping you informed at every stage and making sure the final result meets your requirements without adding unnecessary complexity to your workload.

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Specialist Electronics Design Services

Within our electronics design offering, we provide a range of specialist services, each with its own dedicated page covering what is involved in detail. If you are looking for something specific, you may find it here.

Electronic Product Design

Turning a concept into a manufacturable, reliable product requires careful attention at every stage of the design process. Our electronic product design service takes you from initial requirements through to a finished design that is ready for production, with production engineering considered throughout.

Electronic Product Development

From feasibility through to prototype, testing, and production handoff, our electronic product development service manages the full development lifecycle. You get a single point of contact across the entire journey, and a product that is developed with manufacturing in mind from day one.

PCB design

PCB design and layout is a core part of our hardware design service. We produce layouts for single, double, and multi-layer boards that are optimised for manufacture and go straight into our production process without the delays that come from working with separate design and manufacturing teams.

Schematic Design

A clear, accurate schematic is the foundation every good electronics project is built on. We produce schematics that are structured with the full downstream process in mind, and can review existing schematics to identify any issues before they reach layout and manufacture.

Sensor Integration

If your product needs to measure or respond to the physical world, sensor integration covers the full chain from sensor selection through to signal conditioning, digital interface, and the software needed to process and act on the data. We make sure every element works together reliably before the design goes anywhere near production.

Why Choose Intercole for Electronics Design

With 60 years of experience in electronics manufacturing, we understand what it takes to turn a design into a product that performs consistently in the real world. Our design services exist to complement our manufacturing capability, which means every design decision is made with production in mind.

When you work with us, you get:

A fully managed service, you deal with one team, we handle the rest
Design and manufacture under one roof for a seamless route from concept to production
Hardware and software developed together as a complete solution
Production engineering built into every stage of the design process
ISO 9001 accredited quality processes throughout
60 years of manufacturing experience behind every design decision
Experience across industrial, nuclear, defence, medical, and commercial electronics

What Our Clients Say

Trusted feedback from partners relying on our UK contract electronics manufacturing expertise

“What truly sets Intercole apart is their proactive communication and collaborative approach. Whether supporting time-critical orders or assisting with technical requirements, their team goes above and beyond to ensure we can operate confidently and efficiently. Their professionalism, attention to detail, and dedication to long-term partnership have been instrumental in supporting our continued growth. We are proud to work with Intercole and have no hesitation in recommending them as a trusted, top-tier supplier. “

“Network Acoustics are a small but growing company and so we were looking for an electronics company to work with to manufacture some of our products. Intercole looked like a good fit, and after a good first meeting with them, and a tour round their factory, we knew they were ideal for our requirements. Working with Intercole is easy and stress-free. They work to a high standard, and always try to meet our expectations, which they always do. As our products are for the ‘High-End’ home Hi-Fi market, we can be quite fussy about final appearance. Intercole take great care to make our products look exactly how we want them to be.”

“Intercole has consistently proven to be an exceptional and reliable supplier for Coopers Fire. Their commitment to product quality, prompt delivery, and outstanding customer service has made them a valued partner in our supply chain. Intercole takes the time to understand our needs, ensuring that materials arrive on schedule and ready for seamless integration into production.”

“We have been consistently impressed with the quality and reliability of the services provided by Intercole. Their attention to detail in PCB fabrication and assembly, timely delivery, and excellent communication and support have made them a trusted partner for our current and future projects. The inclusion of programming and functional testing has added significant value, ensuring our boards are production-ready upon arrival. We highly recommend their services to anyone seeking a dependable PCB manufacturing solution.”

“I have been championing Intercole at Livelink and I want Intercole as our no1 supplier. I even got a well done in my probation meeting for introducing you. I have confidence in Intercole’s team and like the support that the company offer.”

“Introducing Intercole has been a significant win for our business, and I am actively working to establish them as our preferred, No. 1 supplier. Their quality and service are so noticeable that I received a ‘well done’ during my probation review for bringing them in! I have complete confidence in their ability to scale with us, and I highly value the continuous support Intercole offers.”

Talk to Us About Your Design Project

Whether you have a detailed brief or just an early-stage idea, we are happy to have a conversation about what you are trying to achieve and how we can help. Get in touch, and one of our team will get back to you promptly.

Frequently Asked Questions for our Electronics Design Services

Do you manage the design process yourselves, or do we need to deal with multiple parties?

We manage and deliver the entire process. You have a single point of contact at Intercole throughout, and we take care of everything required to get your project from brief to production-ready. You do not need to coordinate with anyone else.

Can you handle both the hardware and software elements of our product?

Yes. We offer hardware design and software development as part of the same service, so both elements are developed together and delivered as a complete, integrated solution. Whether you need embedded firmware, a web application, or a mobile app alongside your hardware, we can manage all of it.

Can you take on a project that is already halfway through development?

Yes. We are happy to pick up a project at whatever stage it is at, whether that is reviewing an existing schematic, completing a PCB layout, or taking a prototype through compliance and into production. We will review what you have and advise on the best way forward.

Do you offer design as a standalone service or only as part of manufacturing?

Design is available as a standalone service. Many clients go on to manufacture with us once the design is complete, and that transition is straightforward because the same team is already familiar with the project. But if you need design support only, we will produce fully documented outputs to whatever standard you require.